Solution Mixing Synthesis of Epoxy Nanocomposites Reinforced with MWCNTs and Graphene: Thermal Stability and EMI Shielding Effectiveness Study

In this work, the critical properties of epoxy resin reinforced with carbon-based nanoparticles were examined in order to improve its performance in protective coating applications. Epoxy resin composites with commercial multi-walled carbon nanotubes (MWCNTs) and graphene (GP) nanoplates were prepared via solution mixing. In addition, hybrid composites with 50:50 w/w MWCNTs/GP were also examined. The characterization of the EMI shielding effectiveness revealed that epoxy resin composites reinforced with MWCNTs presented the best performance. Composites with the same content of graphene exhibited much lower shielding results. As confirmed by electrical conductivity measurements, this outcome can be explained by the fact that the electrical percolation threshold in the composites reinforced with MWCNTs was met (around 5 phr), while the conductive network in the composites with graphene was not completely developed. An analysis of the mechanisms that contributed to EMI shielding for each type of specimen showed that, in the case of MWCNT composites, the main mechanism that determined the response of the material was reflection rather than absorption. It was also observed that by increasing the MWCNT content, the shielding efficiency of the composites was enhanced. In the case of graphene composites, the absorption and reflection remained at low levels, resulting in high transmission and therefore poor shielding. Regarding the examined hybrid composites (MWCNTs:GP at 50:50 w/w), it seemed that the MWCNT content determined their shielding performance.